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熱風雙側循環網帶式幹燥機(專利産品)

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熱風雙側循環網帶式幹燥機(專利産品)

詳細介紹

雙側熱風循環網帶式幹燥機

     天然氣直燃雙側熱風循環網帶式幹燥機(專利産品),是我公司2014年全國首創研發成功的一款新型天然氣直燃式加熱的堅果炒貨幹燥機。近幾年,結合我國堅果炒貨幹燥的特點,與國外著名加熱器公司共同合作、不斷改進,使這款幹燥機在性能與能耗上都遠遠領先國內外同類産品。

 

主要特點:

    1、氣流分布合理,溫度均勻。采用雙側進風,熱風從箱體左右兩端吹入,使物料左右均勻脫水,多層設計,物料翻轉達到物料脫水速率相同的目的,脫水均勻度目前達到國際領先;

    2、先進科學的設計高效節能,能耗低于國內外同類設備25%;産量高出30-40%,整體性能優于國內外同類設備;

    3、獨特的空氣燃氣混合設計,天然氣燃燒效率接近100%,達到最低能耗;

    4、天然氣直燃燃燒,高效節能。無需換熱裝置、鍋爐采購、安裝及操作這項環節,有效降低設備運行及投資成本;

    5、燃燒尾氣純淨,生産瓜子樣品檢測二氧化硫0殘留,保證幹燥食品質量;

    6、升溫快,從室溫升至120℃只需要3-4分鍾;熱補償快,有利于幹燥過程中對溫度的調整;預熱時間短,有效解決淡季生産高成本的問題;

    7、溫度控制精准。實際生産溫度與設定溫度間幾乎0誤差;

    8、熱風循環利用,低能耗,有效降低設備運行成本;

    9、設備設有安全聯鎖裝置----燃氣低壓聯鎖、高溫保護聯鎖、火焰檢測等安全聯鎖裝置,使設備運行更加安全可靠;

10、本設備爲導熱油、天燃氣兩用型,客戶如將熱源由導熱油更換爲天然氣直燃,只需加裝燃氣裝置即可,過程方便快捷 ,爲客戶以後導熱油轉天然氣做好准備。

 

技術參數

a.來料含水率             >45%±5

b.成品含水率            <3%

c.熱媒                   天然氣、導熱油、蒸汽

D.幹燥溫度               40℃~220℃

適用範圍:葵花籽、西瓜子、花生、南瓜子、山核桃、扁桃仁、夏威夷果、碧根果等堅果、食品、糧食、油料、薯片等不同物料的幹燥。


産品型號

天燃氣直燃式多層雙側熱風循環網帶式幹燥機

名稱及型號

額定生産能力(T/D)

總裝機容量KW

有效幹燥長度m

整體尺寸(長×寬×高)m

ZGT25-3型

25-30

57.56

54

26×3.4×4.8

ZGT20-3型

20-23

45.82

42

22×3.4×4.8

ZGT15-3型

15-18

29.73

30

18×3.4×4.8

ZGT6-5

6-8

12.4

30

14×4×4.6

 

天燃氣直燃式單層雙側熱風循環網帶式幹燥機

名稱及型號

額定生産能力(T/D)

總裝機容量KW

有效幹燥長度 m

整體尺寸(長×寬×高)m

ZGT30-1

≥30

106.4

40

49.2×3.4×3.8

ZGT20-1

20

79.8

28

39.2×3.4×3.8

ZGT15-1

15

53.2

20

29.2×3.4×3.8


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直燃式網帶式幹燥機生産瓜子樣品檢測二氧化硫0殘留,由于燃燒效率接近100%,因此尾氣排放純淨,保證食品安全

1505351816549951.png

實測生産成本對比(香瓜子):烘幹成本爲0.09--0.11元/500g,與其他廠家設備同比節省0.11元/500g甚至更多,産量同比提高30-40%以日産15噸計算,每天節省生産成本3300元。(天然氣3元/m³)


    天然氣能耗現場客戶反饋:

    安徽鳳陽豐彙食品1月份生産現場實測:五香葵瓜子烘幹生産成本0.11元/500g。(天然氣3.2元/m3)

    河南平頂山劉師傅食品生産現場實測:焦糖瓜子煮制+烘幹生産成本0.16元/500g。(天然氣3元/m3)

    廣州同輝食品生産現場實測:鹽焗南瓜子(烘成成品)烘幹生産成本0.07元/500g。(天然氣3.5元/m3)

    廣州金富士食品生産現場實測:煮制西瓜子(烘成成品)烘幹生産成本0.10元/500g。(天然氣3.5元/m3)

實用案例

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1511140872636207.jpg

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Natural Gas Heated Bilateral Hot Air Circulated Net Belt Dryer (Patent) is new type of natural gas heated dryer for nuts roasting. It is developed by cooperating with prominent heater companies abroad and referencing the features of Chinese nuts roasting.

 

Main Features

1. The air stream is well-distributed, so does the heat. The hot air goes into the chamber from the both side and dehydrates the material evenly. The multilayered net belt design makes the dehydration rate the same, which reaches the advanced level of the world.

2. It mixes air and fuel, and the natural gas use efficiency is almost up to 100%. 

3. The scientific design of the dryer makes it more efficient and energy-saving. The heat consumption decreases by 25% and the electric energy consumption decreases by 40%, which stands out against the same kinds both at home and abroad. 

4. The consumption of natural gas saves energy. You don’t have to switch the heater installation which lowers your cost. 

5. The off gas is clean, fulfilling the standards of ANSI and ETL and ensuring the quality of the dried food. 

6. Quick heating-up. A rise from the room temperature to 120℃ only needs 3―4 min. 

Quick thermal compensation. It is conducive to the adjustment of temperature of drying. 

Short preheat. It lowers the cost in the off season.

7. Accurate control on temperature. There is almost no error between the production temperature and the preset one.

8. Hot air is recycled, lowering the cost.

9. It is equipped with the compound lock, which provides safety and reliability.

10. Both thermal oil and natural gas can be applied to it. A transfer from the thermal oil to the gas only needs adding up a gas-burning installation, which is convenient.

 

Main Economic and Technical Specification

(a) water in material before                    >45% ± 5

(b) water in material after                 ≤ 3%

(c) heat medium                        thermal oil, steam, hot air

(d) temperature of drying                 60℃―220℃

 

Scope of Application

sunflower seeds, melon seeds,


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